PACK-MAN CONSULTING
Helping Brands Solve Packaging Compliance, development & Quality Challenges
Helping Brands Solve Packaging Compliance, development & Quality Challenges

Dan Coppins - Packaging Technologist & Sustainability Consultant
Based in Ashford, Kent in the UK, I’ve been a professional Packaging Engineer since 2014. A through and through packaging nerd, I thoroughly enjoy all things packaging engineering, sustainability and have an affinity with packaging development. I have made a career out of packaging development that has led to me starting Pack-Man Consulting back in 2023.
Over the years as a Packaging Engineer, I’ve worked closely with companies of all sizes from small startups to global well-known household brands and everything in between, providing packaging solutions that withstand supply chains and maintain quality standards.
Highly regarded in the packaging industry with a wide network of industry experts, I use both my own knowledge, but also collaborate with these friends and colleagues to answer those questions that require multi-functional solutions.
I enjoy solving challenges from quality issues, through to new innovation development, my ability to learn and adjust at pace allows me to have the agility needed to hit the ground running on new projects.

Offering a wide range of services, depending on your business requirements (or often challenges requiring solutions). A full list of services is listed below. These services are not exhaustive, so contact me if you would like to discuss your specific business hurdles.

Taking a holistic approach to consulting, I Work closely with clients to understand your goals and specific challenges, providing solutions that address your specific needs and required results.

Working across various industries, with deep understanding and experience in a vast range of technologies. Whether it is cosmetic or pharmaceutical, furniture or beverage, Wet or dry formulas/products, the knowledge and expertise is here to provide solutions.











Offering NPD or EPD guidance, end to end or specific challenges, I can support, optimise, test and drive innovation in your packaging development process. Ensuring correct industry testing, as well as consumer experience and sustainability objectives are met. Either interim support, or end to end development is available to ensure your products are developed thoroughly, with consideration for your business, the consumer, but also the environmental impact that they have.
Offering support through manufacture, providing packaging technology support through shop floor trialling. Whether it is a new component introduction, or a new material type, NPD or product change on the line. Line trialling is a key element to packaging and business efficiency. Testing on line allows real world condition testing, but recording, measuring and understanding these changes, risks and improvements is key. I will assist by observing tests, collecting data, reviewing and making recommendations to ensure the best solutions are designed and implemented. Working with clients manufacturing teams, I offer packaging specific insight to production challenges.
Our Supply Chain Consulting services help you improve their supply chain packaging processes and optimize your logistics. Working with you to identify areas of improvement, streamline processes, and help you run your business more efficiently, identifying challenges and improvements through the existing process.
Looking for a refresh? I can review your existing packaging for risks and gaps that may have been missed. Looking at costing, security as well as efficiencies and branding - we can review your packaging and provide advice and guidance on how to improve your current position. Whether this is in relation to the physical product, or ensuring packaging data is consistent and correct - we can review and establish a benchmark for your current packaging position.
Pack-Man Consulting has been supporting businesses since inception on regulatory requirements for various markets. From the UK pEPR & RAM, through to European EPR compliance or PPWR, recycling logos and requirements in most chosen markets. We can support, review and direct on how to ensure your products are compliant in your chosen market(s).
Taking on the hardest and most relevant discussions in packaging. Writing articles on packaging topics and discuss the science behind choices made in business. My work on LinkedIn, both posts and articles outline the style of work that can be conducted. Producing informative, but easy to consume packaging insights. Extending into podcast appearances and event in-show debate panels, a service designed to inform and intrigue viewers, listeners and readers with insights into packaging decisions, designs and systems.
A service that has proved very popular - supporting clients through their most testing times. Independently reviewing quality control failures, consumer/customer complaints and investigate the root cause of the issue. Providing evidence, understanding and direction on resolutions to the failures observed. Working with your supplier, or independently, Pack-Man can help save money and reputational damage from quality issues.

With regular packaging discussion, debates and articles on various topics. I posts about every day packaging, as well as regulations and gets involved in topical debates. Worth checking out for a great examples of articles that can be written as well as examples of knowledge and ability in the sector.
Sometimes, it is good to talk rather than email - give us a call to discuss your challenges and ambitions.